Make the most out of your old packaging manufacturing equipment
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Companies that have been in business for decades will find themselves the owners of outdated packaging equipment. These old machines perform less efficiently and often create more problems than quality new packaging machines. When your machine has a long lifespan, what should you do with them? Should you just replace them or consider refurbishing? Problems related to old machines and what can you do about them? In the article below, we will discuss these topics.
Important considerations are related to used packaging equipment
Many of us have packaging equipment that we use every day. Over the years, many of these have deteriorated and are currently operating at less than optimal performance levels. This often results in the following:
Dead time increases
As the packaging machinery gets older, it starts to degrade. If there is no preventive maintenance program in place, you can be sure that downtime will occur weekly, daily. This may be related to financial constraints or the desire to use every last drop of productivity from a machine.
The problem is that while you are trying to get value out of an old packaging machine, you can lose money in a variety of ways. Downtime is of course, the cause of productivity. When measuring your packaging KPI, downtime is one of the most important motivations to reduce or pause completely.
When trying to get every last bit of productivity out of an ancient device, you run the risk of a long downtime making money, productivity, and employee time. Once you begin to notice frequent downtime on your packaging line and you own very old machinery, it's time to consider refurbishing or upgrading to new or used equipment.
Losing productivity
You can have the best employees, the best, most talented and devoted machine operators, the most productive people in your business. But, if your great people can't run your device because it keeps crashing and leading to hours or even days of downtime, you've lost the value of the packaging production line. and make their skills useless.
You owe not only to yourself and your business, but also to your employees who operate the equipment to gain access to quality packaging machinery. An excellent team won't work if your machine keeps failing. As a reminder, preventive maintenance program must be an integral part of your packaging line's success plan and in many cases, at least provide the life of your old machinery while providing good service. Supply your workforce with working machinery.
If you do not currently have a preventive maintenance plan, you should contact a reliable local packaging manufacturer and ask for an analysis of your packaging line and a quote on your maintenance plan. maintenance prevention.
Shipment lost
When your machine is regularly broken down (whether it's monthly, weekly or daily), you begin to run the risk of failing to fulfill customer orders in time.
This can lead to angry customers, frustrated employees. Failure to address these issues can cause anger and negativity in both your employees and customers. When these things begin to happen, you can be sure that revenue will decrease. Taking action as soon as you realize your outdated device is faulty is especially important.
Unsafe operation
Working at a factory, a workshop and a system of machinery, the first consideration is the safety of the employees. Refusal to refurbish or upgrade old equipment can in many cases expose your employees to dangerous situations.
If it is not for anything other than safety, it is vitally important for employees' health and wellbeing to ensure that their equipment is refurbished, upgraded or at least repaired. Nothing is more important than safety and it should be a deciding factor in your decisions regarding outdated and potentially dangerous machines.
Conclusion
Of course, you always have the option to buy a new packaging line. However, there is a less expensive, easier option than refurbishing equipment. Properly renovated packaging equipment will give you the efficiency of your new equipment without requiring time, money and training like investing in a new production line.
After giving all of the above points a solid consideration, you should contact a reliable local packaging manufacturer and ask for packaging line analysis. Your current. You should also request a report with recommendations on how to solve any of the above problems whether refurbishing your existing equipment or upgrading to new or used equipment. Finally, an ongoing preventive maintenance program is recommended for any and all packaging lines of different ages.
